PARFECT MACHINERY CO.,LTD
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PROFESSIONAL AND STANDARD STEEL FOUNDRY
 
Welcome to Quality
We are a steel foundry corporation,producing all kinds of casting parts. There're two production processes in our foundry corporation, investment casting and sand casting process. We are the leading steel foundry corporationin China. The casting parts made in our steel foundry corporationare with good quality.Our Usually used materials in our steel foundry corporationare carbon steel,alloy steel,stainless steel,Mn steel,high-temperature steel,heat resistant steel,Ni base alloy,ductile iron,gray iron,Cr iron,grey iron,Copper,Brass,Bronze,aluminum,etc. We can produce parts according to your requirements in our steelfoundry corporation.Our steel foundry corporation can supply quality assurance,well-equipped testing facilities,Good quality control system, competitive prices for You.

Process Description








































1. Mould Designing

Strictly making 3D model based on customer’s drawing dimensions, and mastered the contractibility rate for all types of material.

2. Wax Injection
Wax design of the desired castings are produced by injection molding. These

designs are called patterns.
 
3. Assembly
The patterns are attached to a central wax stick, called a sprue, to form a casting cluster or assembly.
 

4. Shell Building 
The shell is built by immersing the assembly in a liquid ceramic slurry and then into

a bed of extremely fine sand. Up to eight layers may  be applied in this manner.
   
5. Dewax
At this point, all of the residual pattern and gating material is removed, and the ceramic mold remains. The mold is then preheated to a specific temperature and filled with molten metal, creating the metal casting.

6. Mould Shell Roast:

This process is to put the lost-wax shell into the roast furnace and make them harder. Heating the Mould shell before casting is also to ensure the better products surface texture.
   

7. Smelting the Liquid Steel:

 Allocate the chemical composition and sampling before steel casting.
8.Spectrochemistry Analysis
Inspection on materials by spectrometer testing.
   
9. Conventional  Casting
In the conventional process, the shell is filled with molten metal by gravity pouring.
10. Cut Off 
The parts are cut away from the central sprue using a
high speed friction saw.
   

11.Heat Treating

Carbon steel and low-alloy steel need normalizing and temper, oil-quenching, water-quenching and so on. We can set out different heat treatment method as per different requirement from customers.

12. Polishing

Polishing is to modify the out of flatness on casting head after casting  cuttig and to modify the burring and splashings in the process of casting cycle.

 
   

13. Inspection:

Inspection of the mechanical properties, surface, internal quality, and to check if the rough dimension meet the drawing requirement for the prodcuts.

14. Machining

Cut the piece of raw material into a desired final shape and size. Now we have CNC, Lathe, milling machine, drilling machine, boring lathe and grinding machine.
   

15.Quality Inspection:

Quality inspection on the machining dimension. Mainly tools we use is like specialized gauge and callipers, mircocalliper,three-dimensional and  so on. 

16. Storage and Delivery

 Efficiency of package goods delivery on time per your shipping  requests.


spectrometer

tension tester

impact test machine

Metallographic Microscope

Portable Hardness Tester

hardness tester

ultrasonic tester

magnetic particle test machine